Products & specifications subject to change without notice. E. & O.E.
Advanced NDT Limited
Unit 4, Elgar Business Centre
Moseley Road
Hallow, Worcester
WR2 6NJ, UK
TEL: 44 (0) 1905 371 460
EMAIL: sales@advanced-ndt.co.uk
Automated Ultrasonic Systems
ScanMaster a World leading supplier of Automated Ultrasonic Inspection Systems serving a wide range of industries to ensure
quality and improve productivity. Advanced Solutions for the Ultrasonic Inspection World.
Standard Immersion Systems
ScanMaster ultrasonic immersion systems are designed for high throughput, multi shift operation in an industrial or lab environment. These fully
integrated systems provide various scanning configurations and incorporate conventional and phased arrays technologies to support diverse
applications, such as inspection of disks, bars, shafts, billets and plates.
All of ScanMaster immersion systems are built from high accuracy scanning frames allowing for scanning of complex parts and include a multi-
channel ultrasonic instrument with exceptional performance. The systems are approved by all major manufacturers for C-scan inspection of jet
engine forged discs.
Together with a comprehensive set of software modules these flexible series of systems provide the customer with the best price performance
solutions.
Features and Benefits
• Wide variety of different size modular systems
• Powerful teach-in and scanning software allowing for inspection of complex 3D parts.
• Off-line part programming by importing the part model from CAD file
• A, B and C-scan data processing and analysis tool kit. Includes a reach library of tools for analysis and evaluation of scan results
• 1000 Gates, advanced algorithm for automatic evaluation of jet engine discs scan results
• Comprehensive inspection report, standard and customized versions
• High-resolution, gimbal-gimbal probe manipulator with protective electro-mechanical breakaway, which prevents damage to manipulator,
transducers and part under inspection in case of collision
• High-performance turntable with self-centering chucks
• Automation of major functions provides time savings and prevents operator errors
Options
• Continuous motion or two-position motorized lifting device for easy loading and unloading Motorized chucking for quick part clamping
• Application-tailored multi-transducer probe holder
• Interface to loading/unloading industrial robot for fully automated inspection
• Transportable version with quick installation and ready for operation (SKAN200, SKAN500 Series)
Bearing Inspection
ScanMaster has enhanced and adapted its line of immersion scanners to meet the stringent inspection requirements set by the bearing
industry.
ScanMaster immersion scanners service the full range of industrial bearing rings, from those used in high-speed trains to those integrated in
windmills. These fully integrated, high throughput automated inspection systems provide the best bearing inspection solution, both
performance- and productivity-wise.
Features and Benefits
• Rugged immersion tanks with high-precision mechanics
• Chucking and centering of the rings
• Fast two-position lifting device (operated from the HMI screen) for easy loading and unloading of bearings•Motorized turntable chucks for
automated
• Provision for interfacing with a loading-unloading robot
• Multi-transducer probe holder for increased inspection throughput
• Fully automated inspection process requiring no operator intervention maximizes efficiency and helps prevent operator errors
• Efficient "Teach-In" function for programming of spherical and ball bearings
• Off-line part programming through importing part models from CAD files
• A, B, and C-scan data analysis tool kit, including a tool library for analysis and evaluation of scan results
• 3D display of bearing model and scanning robot
• Comprehensive inspection reports with standard and customized versions
Billets and Bars Inspection Systems
ScanMaster offers a variety of immersion scanners for inspection of round and square bars and billets, as well as tubes and shafts intended for
use in aerospace, steel and other industries. Both conventional and phased array transducers are incorporated in such scanners. System
configuration is depending on the geometry and size of products to be inspected, as well as on the applicable standards and specifications of
requirements. Custom design assures full system compliance with specific geometrical parameters and inspection requirements.
Features and Benefits
• Modular configuration, both hardware- and software-wise
• Adherence to major aerospace and steel standards: AMS 2628, P3TF31, DMC 0022, SIM-16, RPS 707, ASTM E-588, SEP 1927 and others
• Rugged immersion tanks with high-precision mechanics and integrated water circulation system
• Universal inspection head permits multi-zone or conventional inspection, as applicable
• Customized multi-transducer holder for simultaneous inspection using longitudinal and shear waves
• Quick exchange between phased arrays and conventional transducers
• Mechanical surface follower
• Multi-channel programmable ultrasonic instrument with exceptional performance
• Helical (spiral) scan mode used for inspection of round bars and billets significantly increases inspection throughput
• A, B and C-scan data processing and analysis tool kit. Includes a reach library of tools for analysis and evaluation of scan results
• Comprehensive inspection report, standard and customized versions in accordance with applicable aerospace and steel standards: ASTM E-
588, SEP 1927 and others
• Automation of major functions provides time savings and prevents operator errors
Plate Inspection
Rolled aluminium and titanium plates intended for aerospace applications are inspected in accordance with stringent industry standards. The
large size of the plates and their wide thickness range demand high inspection productivity. Defect evaluation and comprehensive inspection
reports are common requirements.
ScanMaster offers a variety of field proven, high throughput plate inspection systems designed to provide a complete solution for material
testing and handling. ScanMaster systems use either phased array or conventional transducers for defect detection, and include advanced
features for plate scanning, data acquisition, defect evaluation and reporting.
Features and Benefits
• ‘One stop shop’ providing fully integrated, high throughput automated inspection systems.
• To provide a comprehensive inspection solution, systems may include material handling devices such as lifting platforms and rolling tables in
addition to the immersion tank and scanning robot.
• Full communication with plant computer for material handling, transfer of material information and test requirements, and handover of
inspection results.
• Advanced, unique features assure accurate scanning, reliable data acquisition and automated defect evaluation, as well as high inspection
throughput.
• Automated DAC calibration to reduce pre-scanning time.
• Non-contact surface tracking to ensure perpendicularity of the ultrasonic beam on the plate surface.
• Automated defect evaluation procedure complying with applicable standards.
• Compliance with major standards, such as AMS STD 2154, ASTM B 594, ASTM E 2375, BSS 7055 and ABP-6-5232
Customized Systems
In addition to its extensive range of standard immersion systems, ScanMaster provides customized inspection solutions to meet customer's
specific requirements. Such systems are specially designed by our in-house engineering team and are integrated with ScanMaster core modules
(digital ultrasonic instrumentation, production-oriented software packages and servo motion control hardware) to provide a fully integrated
solution tailored to the customer's needs.
Customized systems utilize conventional or phased array ultrasonic techniques to provide immersion or squirter inspection. Additional modules
such as turntables, bar-rotator, yokes, and other standard or specially designed accessories may also be integrated.
Features and Benefits
• Customized architecture to match parts geometry and inspection requirements
• Specifically tailored robust and precise mechanics
• Phased array or multi-channel conventional scanning technology
• Supply or integration of material handling devices, such as industrial robots
•Implementation of industry proven software tools
Squirter based Inspection systems
The extensive use of composite materials in manufacturing of aerospace and naval parts and structures is dictating an increasing need for
adequate, reliable, high throughput inspection systems. Structural parts can be scanned using various configurations of squirter systems, in
both pulse-echo and thru-transmission modes. ScanMaster offers all possible scanning configurations, including overhead gantry with travelling
bridges, dual scanning towers, flatbed scanners, and systems based on industrial robots. ScanMaster squirter systems are designed to inspect a
wide range of aerospace structures, from flat panels to complex curvature parts. Both conventional, high penetration UT and phased array
technologies are available.
Supported Scanner Configurations
Travelling bridge type scanners are suitable for inspection of single curvature parts (one bridge systems) or double curvature parts (two bridge
systems). This configuration requires minimal floor space and permits use of a turntable for high throughput inspection of round structures. A
removable immersion tank can be provided as required.
Dual tower scanners are appropriate for scanning complex double curvature parts. A removable immersion tank can also be provided in this
configuration.
Flatbed systems are used for inspection of flat parts or parts of moderate curvature. These scanners are usually equipped with multiple
squirters for productivity enhancement.
Parts of complex shape can also be inspected by squirter systems using industrial robots.
Features and Benefits
• Fully integrated systems: All system components are designed, manufactured and tested by ScanMaster, ensuring smooth, reliable operation
of the system as a whole
• Scanning speeds of up to 1,000 mm/second
•Simultaneous inspection in through transmission and pulse echo modes
• Simultaneous inspection with linear and logarithmic amplifiers
• Dual squirter, dual frequency features for high throughput
• Easy part programming through intuitive Teach In tools, including import of CAD files such as CATIA
• Advanced image analysis and processing tools
• Adherence to Airbus and Boeing requirements
• Packaged water systems with active flaw control, including storage, filtration and UV treatment
• Optional turntable and part fixtures
• Optional removable immersion tank (gantry and dual tower configurations)
Axles and Wheels Inspection
As stringent regulations are imposed on train wheel and axle inspection in both the manufacturing and service sectors, the industry requires
automated inspections that provide efficiency, quality, repeatability, and documentation of test results.
ScanMaster offers a wide range of automated inspection systems for testing of wheels, axles and wheel-set assemblies in both production lines
and refurbishing shops.
The AS-220w Series Wheel Inspector includes fully computerized ultrasonic systems for inspection of train wheels suited for production line or
refurbishment shop.
The AS-220a is ScanMaster's series for axle inspection in production line and refurbishment shop environments. This series provides full
automation of the inspection process in a cost effective manner.
Features and Benefits
• Phased-array UT, conventional UT or a combination of both technologies
• High throughput, multi-shift operation in industrial environments
• Simple to use, single-screen operator control console
• Advanced analysis tools with projection views and suppression of falls indications
• Detailed test result documentation for reporting and archiving
Spiral SAW Inspection Systems
The AS-200S Systems are designed to inspect Spiral Submerged Arc Welded (H-SAW) Pipes, including the strip, weld, pipe body and Heat Affected
Zone (HAZ). The systems may be integrated as strip inspection, online inspection right after the welding process and offline inspection as a final
pipe test, and can be set up using a variety of ultrasonic configurations, according to the specific inspection requirements. Both static and moving
inspection head configurations are available for the offline pipes inspection, to accommodate different site conditions and throughput
requirements.
Adherence to common industry standards:
•API 5L/ISO 3183
•Shell DEP-31.40.20.37-Gen.
•Chevron
•other pipeline requirements
Features and Benefits
• Modular inspection heads supporting different ultrasonic configurations
• Ability to inspect 100% of the body pipe after pipe forming
• Pipe end inspection modules
• Compact system design for efficient integration into existing lines
• Automated seam tracking using laser
• Ease of operation for quick setup and calibration
• On-site operator console
• Automated custom tailored inspection report for endless and cut pipes
• Robust - vibration free mechanical structure
• Unique ultrasonic transducers with internal coupling verification
• RFI shielding and ultrasonic instrument layout specifically designed for enhanced SNR
• Low maintenance and long lifespan
ERW Inspection Systems
The AS-200E System inspects Electro Resistance Welded Pipe (ERW), including weld, body and Heat Affected Zone (HAZ). The system may be
integrated for online or offline inspection, and can be set up using a variety of ultrasonic configurations, according to inspection requirements
and site conditions. Both static and moving inspection head configurations are available to accommodate different site conditions and
throughput requirements. Full body inspection systems for detection of delaminations in the pipe body are also available for off-line inspection
with different pipe conveying configurations.
Features and Benefits
• Stationary or moving inspection heads supporting different ultrasonic configurations
• Measurement of wall thickness in the HAZ and on the weld
• Integration with pilot line trackers
• Body inspection available for either longitudinal or transverse pipe transport configuration
• Ease of operation for quick setup and calibration
• On-site operator console
• Automated custom tailored inspection report
• Robust - vibration free mechanical structure
• Low maintenance and long lifespan
Large Forgings
ScanMaster supplies efficient and reliable ultrasonic inspection systems for large, rotary-symmetrical forgings and castings, such as forged
compressor and turbine disks used in stationary gas turbines for electric power production.
Highly functional and rugged mechanics include a unique servo-driven part rotating platform that enables access to all surfaces and vertical
chucking of parts. The specially designed manipulators mounted on a robotic arm can accommodate a large number of transducers, allowing
for enhanced inspection coverage and shorter inspection times.
The systems can be supplied with phased-array UT, conventional UT or a combination of both technologies, according to customer and standard
requirements.
ScanMaster spotweld inspector highlights
• Easy to use equipment with intuitive menus
• Virtually unlimited number of inspection set-ups to cover the whole variety of parts to be inspected
• Automatic GO/NO-GO decision making
• Automatic classification of spot weld, based on advanced algorithms developed for a good correlation with the results of tear-down testing
• Real time feedback to operator for probe normality and positioning
• On-screen messages for operator guidance during testing
• Automatic generation of inspection reports, with the option of customization
• Built-in network connectivity
• Data management option for integration into factory host for statistical process analysis
Advantages and benefits of using ScanMaster spotweld inspector:
• Reduction of inspection time
• Manpower savings
• Prevention of inventory loss, as caused by destructive (chisel and hammer and tear-down) testing
• Prevention of potential manpower injuries induced by the methods above
• Near real time feedback to the production process
• High reliability, smooth operation 7/24
SpotWeld Inspection
Developed in close cooperation with the automotive industry, ScanMaster spot weld ultrasonic inspector has set new standards in the field,
significantly reducing inspection time while delivering a quick return on investment.
Hundreds of ScanMaster spotweld inspection instruments are nowadays used by the car manufacturers, whose feedback is a valuable source for
permanent improvement of equipment performance.
In light of ScanMaster’s experience and expertise in the field, concrete data on real-life savings, as well as calculation of return on investment can
be made available upon request.
Features and Benefits
• Fully integrated systems, including highly reliable low noise motion control, multi-channel ultrasonic instrumentation, and sophisticated
motion and data collection software
• Fully automated part inspection, including set-ups, data acquisition, data analysis, and reporting capabilities
• Real-time C-scan and B-scan imaging
• Advanced software, including features such as automatic Stop on Defect, statistical evaluation of C-scan images, customized inspection
reports, true B-scans, and more
Longitudinal SAW Inspection Systems
The AS-200L Systems inspect Longitudinal Submerged Arc Welded Pipes(L-SAW), including the plate before pipe forming, weld, Heat Affected
Zone (HAZ) and pipe end. The systems can be integrated with various ultrasonic configurations, according to inspection requirements and site
conditions. Both static and moving inspection head configurations are available for the offline pipes inspection, to accommodate different site
conditions and throughput requirements.
Adherence to common industry standards:
• API 5L/ISO 3183
• Shell DEP-31.40.20.37-Gen.
• DNV-OS-F101
•Other pipeline requirements
Features and Benefits
• Modular inspection heads supporting different ultrasonic configurations
• The system can be easily upgraded to comply with new ultrasonic requirement
• Ease of operation for quick setup and calibration
• On-site operator console
• Automatic seam following by laser or pilot line
• Automated custom tailored inspection report
• Robust - vibration free mechanical structure
•Unique ultrasonic transducers with internal coupling verification
• RFI shielding and ultrasonic instrument layout specifically designed for enhanced SNR
• Low maintenance and long lifespan
• Optional implementation of Phased Array technology.
Products & specifications subject to change without notice. E. & O.E.
Advanced NDT Limited
Unit 4, Elgar Business Centre
Moseley Road
Hallow, Worcester
WR2 6NJ, UK
TEL: 44 (0) 1905 371 460
EMAIL: sales@advanced-ndt.co.uk
ScanMaster a World leading supplier of Automated Ultrasonic
Inspection Systems serving a wide range of industries to ensure quality
and improve productivity. Advanced Solutions for the Ultrasonic
Inspection World.
Standard Immersion Systems
ScanMaster ultrasonic immersion systems are designed for high
throughput, multi shift operation in an industrial or lab environment.
These fully integrated systems provide various scanning configurations
and incorporate conventional and phased arrays technologies to
support diverse applications, such as inspection of disks, bars, shafts,
billets and plates.
All of ScanMaster immersion systems are built from high accuracy
scanning frames allowing for scanning of complex parts and include a
multi-channel ultrasonic instrument with exceptional performance. The
systems are approved by all major manufacturers for C-scan inspection
of jet engine forged discs.
Together with a comprehensive set of software modules these flexible
series of systems provide the customer with the best price performance
solutions.
Features and Benefits
• Wide variety of different size modular systems
• Powerful teach-in and scanning software allowing for inspection of
complex 3D parts.
• Off-line part programming by importing the part model from CAD file
• A, B and C-scan data processing and analysis tool kit. Includes a reach
library of tools for analysis and evaluation of scan results
• 1000 Gates, advanced algorithm for automatic evaluation of jet engine
discs scan results
• Comprehensive inspection report, standard and customized versions
• High-resolution, gimbal-gimbal probe manipulator with protective
electro-mechanical breakaway, which prevents damage to manipulator,
transducers and part under inspection in case of collision
• High-performance turntable with self-centering chucks
• Automation of major functions provides time savings and prevents
operator errors
Options
• Continuous motion or two-position motorized lifting device for easy
loading and unloading Motorized chucking for quick part clamping
• Application-tailored multi-transducer probe holder
• Interface to loading/unloading industrial robot for fully automated
inspection
• Transportable version with quick installation and ready for operation
(SKAN200, SKAN500 Series)
Bearing Inspection
ScanMaster has enhanced and adapted its line of immersion scanners to
meet the stringent inspection requirements set by the bearing industry.
ScanMaster immersion scanners service the full range of industrial
bearing rings, from those used in high-speed trains to those integrated
in windmills. These fully integrated, high throughput automated
inspection systems provide the best bearing inspection solution, both
performance- and productivity-wise.
Features and Benefits
• Rugged immersion tanks with high-precision mechanics
• Chucking and centering of the rings
• Fast two-position lifting device (operated from the HMI screen) for
easy loading and unloading of bearings•Motorized turntable chucks for
automated
• Provision for interfacing with a loading-unloading robot
• Multi-transducer probe holder for increased inspection throughput
• Fully automated inspection process requiring no operator intervention
maximizes efficiency and helps prevent operator errors
• Efficient "Teach-In" function for programming of spherical and ball
bearings
• Off-line part programming through importing part models from CAD
files
• A, B, and C-scan data analysis tool kit, including a tool library for
analysis and evaluation of scan results
• 3D display of bearing model and scanning robot
• Comprehensive inspection reports with standard and customized
versions
Billets and Bars Inspection Systems
ScanMaster offers a variety of immersion scanners for inspection of
round and square bars and billets, as well as tubes and shafts intended
for use in aerospace, steel and other industries. Both conventional and
phased array transducers are incorporated in such scanners. System
configuration is depending on the geometry and size of products to be
inspected, as well as on the applicable standards and specifications of
requirements. Custom design assures full system compliance with
specific geometrical parameters and inspection requirements.
Features and Benefits
• Modular configuration, both hardware- and software-wise
• Adherence to major aerospace and steel standards: AMS 2628, P3TF31,
DMC 0022, SIM-16, RPS 707, ASTM E-588, SEP 1927 and others
• Rugged immersion tanks with high-precision mechanics and integrated
water circulation system
• Universal inspection head permits multi-zone or conventional
inspection, as applicable
• Customized multi-transducer holder for simultaneous inspection using
longitudinal and shear waves
• Quick exchange between phased arrays and conventional transducers
• Mechanical surface follower
• Multi-channel programmable ultrasonic instrument with exceptional
performance
• Helical (spiral) scan mode used for inspection of round bars and billets
significantly increases inspection throughput
• A, B and C-scan data processing and analysis tool kit. Includes a reach
library of tools for analysis and evaluation of scan results
• Comprehensive inspection report, standard and customized versions in
accordance with applicable aerospace and steel standards: ASTM E-588,
SEP 1927 and others
• Automation of major functions provides time savings and prevents
operator errors
Plate Inspection
Rolled aluminium and titanium plates intended for aerospace
applications are inspected in accordance with stringent industry
standards. The large size of the plates and their wide thickness range
demand high inspection productivity. Defect evaluation and
comprehensive inspection reports are common requirements.
ScanMaster offers a variety of field proven, high throughput plate
inspection systems designed to provide a complete solution for material
testing and handling. ScanMaster systems use either phased array or
conventional transducers for defect detection, and include advanced
features for plate scanning, data acquisition, defect evaluation and
reporting.
Features and Benefits
• ‘One stop shop’ providing fully integrated, high throughput automated
inspection systems.
• To provide a comprehensive inspection solution, systems may include
material handling devices such as lifting platforms and rolling tables in
addition to the immersion tank and scanning robot.
• Full communication with plant computer for material handling, transfer
of material information and test requirements, and handover of
inspection results.
• Advanced, unique features assure accurate scanning, reliable data
acquisition and automated defect evaluation, as well as high inspection
throughput.
• Automated DAC calibration to reduce pre-scanning time.
• Non-contact surface tracking to ensure perpendicularity of the
ultrasonic beam on the plate surface.
• Automated defect evaluation procedure complying with applicable
standards.
• Compliance with major standards, such as AMS STD 2154, ASTM B 594,
ASTM E 2375, BSS 7055 and ABP-6-5232
Customized Systems
In addition to its extensive range of standard immersion systems,
ScanMaster provides customized inspection solutions to meet
customer's specific requirements. Such systems are specially designed
by our in-house engineering team and are integrated with ScanMaster
core modules (digital ultrasonic instrumentation, production-oriented
software packages and servo motion control hardware) to provide a fully
integrated solution tailored to the customer's needs.
Customized systems utilize conventional or phased array ultrasonic
techniques to provide immersion or squirter inspection. Additional
modules such as turntables, bar-rotator, yokes, and other standard or
specially designed accessories may also be integrated.
Features and Benefits
• Customized architecture to match parts geometry and inspection
requirements
• Specifically tailored robust and precise mechanics
• Phased array or multi-channel conventional scanning technology
• Supply or integration of material handling devices, such as industrial
robots
•Implementation of industry proven software tools
Squirter based Inspection systems
The extensive use of composite materials in manufacturing of
aerospace and naval parts and structures is dictating an increasing need
for adequate, reliable, high throughput inspection systems. Structural
parts can be scanned using various configurations of squirter systems,
in both pulse-echo and thru-transmission modes. ScanMaster offers all
possible scanning configurations, including overhead gantry with
travelling bridges, dual scanning towers, flatbed scanners, and systems
based on industrial robots. ScanMaster squirter systems are designed
to inspect a wide range of aerospace structures, from flat panels to
complex curvature parts. Both conventional, high penetration UT and
phased array technologies are available.
Supported Scanner Configurations
Travelling bridge type scanners are suitable for inspection of single
curvature parts (one bridge systems) or double curvature parts (two
bridge systems). This configuration requires minimal floor space and
permits use of a turntable for high throughput inspection of round
structures. A removable immersion tank can be provided as required.
Dual tower scanners are appropriate for scanning complex double
curvature parts. A removable immersion tank can also be provided in
this configuration.
Flatbed systems are used for inspection of flat parts or parts of
moderate curvature. These scanners are usually equipped with multiple
squirters for productivity enhancement.
Parts of complex shape can also be inspected by squirter systems using
industrial robots.
Features and Benefits
• Fully integrated systems: All system components are designed,
manufactured and tested by ScanMaster, ensuring smooth, reliable
operation of the system as a whole
• Scanning speeds of up to 1,000 mm/second
•Simultaneous inspection in through transmission and pulse echo
modes
• Simultaneous inspection with linear and logarithmic amplifiers
• Dual squirter, dual frequency features for high throughput
• Easy part programming through intuitive Teach In tools, including
import of CAD files such as CATIA
• Advanced image analysis and processing tools
• Adherence to Airbus and Boeing requirements
• Packaged water systems with active flaw control, including storage,
filtration and UV treatment
• Optional turntable and part fixtures
• Optional removable immersion tank (gantry and dual tower
configurations)
Axles and Wheels Inspection
As stringent regulations are imposed on train wheel and axle inspection
in both the manufacturing and service sectors, the industry requires
automated inspections that provide efficiency, quality, repeatability, and
documentation of test results.
ScanMaster offers a wide range of automated inspection systems for
testing of wheels, axles and wheel-set assemblies in both production
lines and refurbishing shops.
The AS-220w Series Wheel Inspector includes fully computerized
ultrasonic systems for inspection of train wheels suited for production
line or refurbishment shop.
The AS-220a is ScanMaster's series for axle inspection in production line
and refurbishment shop environments. This series provides full
automation of the inspection process in a cost effective manner.
Features and Benefits
• Phased-array UT, conventional UT or a combination of both
technologies
• High throughput, multi-shift operation in industrial environments
• Simple to use, single-screen operator control console
• Advanced analysis tools with projection views and suppression of falls
indications
• Detailed test result documentation for reporting and archiving
Spiral SAW Inspection Systems
The AS-200S Systems are designed to inspect Spiral Submerged Arc
Welded (H-SAW) Pipes, including the strip, weld, pipe body and Heat
Affected Zone (HAZ). The systems may be integrated as strip inspection,
online inspection right after the welding process and offline inspection
as a final pipe test, and can be set up using a variety of ultrasonic
configurations, according to the specific inspection requirements. Both
static and moving inspection head configurations are available for the
offline pipes inspection, to accommodate different site conditions and
throughput requirements.
Adherence to common industry standards:
•API 5L/ISO 3183
•Shell DEP-31.40.20.37-Gen.
•Chevron
•other pipeline requirements
Features and Benefits
• Modular inspection heads supporting different ultrasonic
configurations
• Ability to inspect 100% of the body pipe after pipe forming
• Pipe end inspection modules
• Compact system design for efficient integration into existing lines
• Automated seam tracking using laser
• Ease of operation for quick setup and calibration
• On-site operator console
• Automated custom tailored inspection report for endless and cut
pipes
• Robust - vibration free mechanical structure
• Unique ultrasonic transducers with internal coupling verification
• RFI shielding and ultrasonic instrument layout specifically designed for
enhanced SNR
• Low maintenance and long lifespan
ERW Inspection Systems
The AS-200E System inspects Electro Resistance Welded Pipe (ERW),
including weld, body and Heat Affected Zone (HAZ). The system may be
integrated for online or offline inspection, and can be set up using a
variety of ultrasonic configurations, according to inspection
requirements and site conditions. Both static and moving inspection
head configurations are available to accommodate different site
conditions and throughput requirements. Full body inspection systems
for detection of delaminations in the pipe body are also available for
off-line inspection with different pipe conveying configurations.
Features and Benefits
• Stationary or moving inspection heads supporting different ultrasonic
configurations
• Measurement of wall thickness in the HAZ and on the weld
• Integration with pilot line trackers
• Body inspection available for either longitudinal or transverse pipe
transport configuration
• Ease of operation for quick setup and calibration
• On-site operator console
• Automated custom tailored inspection report
• Robust - vibration free mechanical structure
• Low maintenance and long lifespan
Large Forgings
ScanMaster supplies efficient and reliable ultrasonic inspection systems
for large, rotary-symmetrical forgings and castings, such as forged
compressor and turbine disks used in stationary gas turbines for electric
power production.
Highly functional and rugged mechanics include a unique servo-driven
part rotating platform that enables access to all surfaces and vertical
chucking of parts. The specially designed manipulators mounted on a
robotic arm can accommodate a large number of transducers, allowing
for enhanced inspection coverage and shorter inspection times.
The systems can be supplied with phased-array UT, conventional UT or a
combination of both technologies, according to customer and standard
requirements.
ScanMaster spotweld inspector highlights
• Easy to use equipment with intuitive menus
• Virtually unlimited number of inspection set-ups to cover the whole
variety of parts to be inspected
• Automatic GO/NO-GO decision making
• Automatic classification of spot weld, based on advanced algorithms
developed for a good correlation with the results of tear-down testing
• Real time feedback to operator for probe normality and positioning
• On-screen messages for operator guidance during testing
• Automatic generation of inspection reports, with the option of
customization
• Built-in network connectivity
• Data management option for integration into factory host for
statistical process analysis
Advantages and benefits of using ScanMaster spotweld inspector:
• Reduction of inspection time
• Manpower savings
• Prevention of inventory loss, as caused by destructive (chisel and
hammer and tear-down) testing
• Prevention of potential manpower injuries induced by the methods
above
• Near real time feedback to the production process
• High reliability, smooth operation 7/24
SpotWeld Inspection
Developed in close cooperation with the automotive industry,
ScanMaster spot weld ultrasonic inspector has set new standards in the
field, significantly reducing inspection time while delivering a quick
return on investment.
Hundreds of ScanMaster spotweld inspection instruments are
nowadays used by the car manufacturers, whose feedback is a valuable
source for permanent improvement of equipment performance.
In light of ScanMaster’s experience and expertise in the field, concrete
data on real-life savings, as well as calculation of return on investment
can be made available upon request.
Features and Benefits
• Fully integrated systems, including highly reliable low noise motion
control, multi-channel ultrasonic instrumentation, and sophisticated
motion and data collection software
• Fully automated part inspection, including set-ups, data acquisition,
data analysis, and reporting capabilities
• Real-time C-scan and B-scan imaging
• Advanced software, including features such as automatic Stop on
Defect, statistical evaluation of C-scan images, customized inspection
reports, true B-scans, and more
Longitudinal SAW Inspection Systems
The AS-200L Systems inspect Longitudinal Submerged Arc Welded
Pipes(L-SAW), including the plate before pipe forming, weld, Heat
Affected Zone (HAZ) and pipe end. The systems can be integrated with
various ultrasonic configurations, according to inspection requirements
and site conditions. Both static and moving inspection head
configurations are available for the offline pipes inspection, to
accommodate different site conditions and throughput requirements.
Adherence to common industry standards:
• API 5L/ISO 3183
• Shell DEP-31.40.20.37-Gen.
• DNV-OS-F101
•Other pipeline requirements
Features and Benefits
• Modular inspection heads supporting different ultrasonic
configurations
• The system can be easily upgraded to comply with new ultrasonic
requirement
• Ease of operation for quick setup and calibration
• On-site operator console
• Automatic seam following by laser or pilot line
• Automated custom tailored inspection report
• Robust - vibration free mechanical structure
•Unique ultrasonic transducers with internal coupling verification
• RFI shielding and ultrasonic instrument layout specifically designed for
enhanced SNR
• Low maintenance and long lifespan
• Optional implementation of Phased Array technology.
Automated Ultrasonics
Automated Testing
